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Multi-Row Protein Bar with Chocolate Coating Production Line | High-Capacity Automatic System

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Multi-Row Protein Bar with Chocolate Coating Production Line | High-Capacity Automatic System

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Brand Name :	Papa
Model Number :	P400
Certification :	CE
Price :	Negotiable
Payment Terms :	T/T
Supply Ability :	10 sets per month
Delivery Time :	30-50

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Product Details
Company Profile

Multi-Row Protein Bar with Chocolate Coating Production Line | High-Capacity Automatic System

Triple Your Protein Bar Output with Multi-Row Chocolate Coating Technology.

Our advanced multi-row production line enables simultaneous production of 3-6 protein bar rows with perfect chocolate coating. Achieve mass production efficiency while maintaining premium quality for your protein bar business.

Key Benefits:
- High-Density Production - 3-5 rows output, 6,000-15,000 bars/hour
- Uniform Chocolate Coating - Consistent coating thickness across all rows
- Maximum Efficiency - 300% higher output than single-line systems
- Space Optimized - Compact design saves factory floor space
- Premium Quality - Laboratory-grade precision in commercial production

Technical Specifications

Parameter	3-Row System	6-Row System
Capacity	6,000-9,000 bars/h	12,000-15,000 bars/h
Coating Width	900mm	1500mm
Chocolate Temp Control	±0.5°C accuracy	±0.5°C accuracy
Power Requirements	45kW	75kW
Control System	Industrial PLC with HMI	Industrial PLC with HMI
Line Length	25 meters	30 meters

Production Features

Multi-Row Synchronization:

Simultaneous 3-6 row processing
Individual row monitoring system
Synchronized speed control
Independent troubleshooting

Precision Coating System:

Multi-curtain coating technology
Individual temperature zones
Automated viscosity control
Coating recovery system

Smart Manufacturing:

Real-time production analytics
Predictive maintenance alerts
Remote monitoring capability
Automated quality control

Configuration Options

Row Arrangements:

3-row compact system
4-row balanced system
6-row maximum output
Custom configurations

Coating Variants:

Full chocolate coating
Bottom-only coating
Drizzle patterns
Dual-flavor coating

Special Features:

Quick row changeover system
CIP cleaning system
Energy recovery unit
Hygienic design certification

Detailed Product Description

The Precision Process:

Gentle Mixing (Optional): A custom-designed mixer gently folds sticky date paste, nut butters, proteins, and whole ingredients (nuts, fruits) without smashing or over-processing.
Multi-Row Forming & Extrusion: The heart of the line. The homogeneous mixture is precisely extruded through a multi-lane depositor head, creating 2, 3, or 4 continuous, perfectly shaped rows of product simultaneously.
Multi-Stage Cooling Tunnel: The bars travel through a cascading cooling tunnel to set their structure. This is critical for achieving the desired chewiness and preventing bars from sticking together.
Enrobing Option (Optional): For chocolate-coated bars, the lines seamlessly feed into a precision enrober that covers the bars with a curtain of tempered chocolate (dark, milk, or compound).
Cooling & Setting (For Chocolate): A second cooling tunnel sets the chocolate coating to a glossy, snap-perfect finish.
Automatic Multi-Lane Wrapping: Finally, the bars are fed into high-speed flow-wrapper that packages them in air-tight film.

Multi-row energy bar production line overview

Extrusion and molding process for energy bars

Cooling tunnel for energy bar production

Chocolate enrobing process for energy bars

Cutting and packaging integration for energy bars

✔ Customizable Bar Sizes: Adjustable molds for different weights (e.g., 30g, 50g, 100g).

✔ Versatile Formulations: Works with protein doughs, nut butters, granola, oats, and sticky mixtures.

Success Metrics

Global Nutrition Company Results:

Output Increase: 400% higher production capacity
Labor Efficiency: 80% reduction in operating staff
Quality Consistency: 99.2% product uniformity
ROI Achievement: 14-month payback period
Energy Savings: 25% reduction per unit produced

"The multi-row system transformed our production capabilities, allowing us to meet global demand while maintaining premium quality standards."

Technical Support

Comprehensive Service Package:

24/7 remote monitoring
Predictive maintenance
Spare parts guarantee
Operator certification program
Annual performance audit

FAQ

Q: How is coating consistency maintained across all rows?
A: Individual temperature control and curtain adjustment for each row ensures perfect consistency.

Q: What happens if one row requires maintenance?
A: The system allows independent row shutdown while other rows continue production.

Q: Can different recipes run on different rows simultaneously?
A: Yes, the system supports individual recipe management per row.

Q: How long does row changeover take?
A: Complete row configuration change in under 30 minutes with our quick-change system.

Multi-Row Protein Bar with Chocolate Coating Production Line | High-Capacity Automatic System

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